Construction Monitoring

The material given on this page was taken from Section 7 of the Bituminous Street Level I Certification course.

Inspector Duties
Plant Inspection
Forms
Materials Sampling

Inspection, Sampling and Acceptance of Bituminous Materials Technical Memo

Inspector Duties

Before paving:

  • Check equipment and familiarize yourself with its operation and functions.
  • Familiarize yourself with paver adjustments, such as flow gates, auger control, tamper bar, screed angle, screed vibration and screed crown.
  • Ensure that the pavement surface is free of raveling, loose patches, and joint material.
  • Identify unstable areas that require repair.
  • Assemble required forms.

During paving:

  • Check grade for smoothness, density, cross slope, grade and alignment.
  • Discourage stop and start operations, which result in transverse bumps in the pavement.
  • Observe tack placement for uniformity of coverage and desired quantity.
  • Collect, check and initial each delivery ticket.
  • Visually inspect material in load.
  • Observe dumping and paver feed operation for possible segregation problems.
  • Monitor laydown temperature.
  • Observe mat for uniformity of texture, spot segregation, proper thickness, width, and yield.

Rolling:

  • Discuss paving and rolling sequence with contractor.
  • Observe breakdown roller operation for uniformity and continuity with attention to speed, pattern, location of drive wheel, and vibration (if used).
  • Monitor roller operations to ensure removal of marks and bumps.
  • Check adequacy and mechanical condition of rolling equipment.
  • Monitor density tests for specification compliance. Take companion cores.

Daily records:

  • Maintain daily records, which may include:
    • Hours of operation
    • Stations paved
    • Paving course
    • Placement depth and width
    • Tonnage
    • Yield
    • Measured delivered temperature
    • Weather
    • Other events bearing on quality and quantity of work
  • Take or observe the taking of verification samples (one per mix per day). Deliver samples to testing lab.

Plant Inspection

Note that asphalt mixtures must be produced at a certified plant.

Before:

  • Know the governing specifications.
  • Familiarize yourself with plant equipment, and check for compliance.
  • Identify items to be sampled, rates of sampling and testing, and source or access for securing samples.
  • Familiarize yourself with material, flow controls, and settings established to comply with design mix.
  • Monitor plant equipment calibration.
  • Monitor asphalt shipments for contract compliance and obtain necessary asphalt samples.

Materials sampling:

  • Obtain required aggregate samples and perform necessary tests.
  • Monitor asphalt content through required spot-checks.
  • Know and ensure maintenance of proper mix and asphalt temperatures.
  • See Mn/DOT Schedule of Materials Control for guidance.

During production:

  • Monitor mix appearance to ensure uniformity.
  • Observe stockpiles for possible contamination in storing or handling.
  • Ensure truck boxes are clean and protected against buildup, yet free of excessive cleaning agents.
  • Observe loading of trucks to ensure segregation is not occurring and that trucks are covered when necessary.
  • Follow proper scale procedures. Ensure that weight tickets are properly completed, and monitor automatic scale printer operations.
  • Verify that bituminous mixtures are being provided in accordance with specifications.
  • Maintain plant diary and diary records that may include:
    • hours of operation
    • production
    • asphalt delivered
    • shutdowns and reasons
    • mix adjustment
    • temperature
    • any other events or circumstances having impact on production or product.

Forms

Sampling and testing forms are available from Mn/DOT.

Materials Sampling

All testing must be consistent with the Materials Control Schedule.

Work must also be coordinated with the Mn/DOT District Lab.

Inspection, Sampling and Acceptance of Bituminous Materials Technical Memo

Tech Memo 01-10-MRR-02


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